Influence of the tool profile on the wear behaviour in gear hobbing

被引:15
|
作者
Karpuschewski, Bernhard [1 ]
Beutner, Martin [1 ]
Koechig, Max [1 ]
Haerding, Christian [1 ]
机构
[1] Otto von Guericke Univ, Inst Mfg Technol & Qual Management, Univ Pl 2, D-39106 Magdeburg, Germany
关键词
Gear; Machining; Tool geometry;
D O I
10.1016/j.cirpj.2016.11.002
中图分类号
T [工业技术];
学科分类号
08 ;
摘要
Being the dominating green manufacturing technique to create external gears gear hobbing is of major industrial importance. The technology is characterized by a simultaneous superposition of kinematics and tool profile. Even though these tool profiles are standardized, in industries they are regularly being altered to fit the gear designer's demands regarding strength and contact ratio. Cutting gears with these modified and partly extreme tool profiles some geometries show critical wear behaviour. Despite existing experience-based knowledge, no systematic knowledge base is available. Therefore, this paper summarizes geometrical influences of the tool profile on the wear mechanisms. A variety of different tool profiles and gear geometries were tested within the fly cutting analogy test. The effects were also studied by means of FEM-simulation and interpenetration simulation. Finally, the wear phenomena were matched with load parameters. (C) 2016 CIRP.
引用
收藏
页码:128 / 134
页数:7
相关论文
共 50 条
  • [41] Investigation of the influence of asymmetrical profiles on the wear behavior in gear hobbing; [Untersuchung des Einflusses asymmetrischer Profile auf das Verschleißverhalten von Wälzfräsern]
    Janßen C.
    Brimmers J.
    Bergs T.
    Forschung im Ingenieurwesen, 2023, 87 (2) : 645 - 654
  • [42] IMPROVEMENT OF GEAR ACCURACY IN GEAR HOBBING (.1. A NUMERICAL-ANALYSIS OF TOOTH PROFILE ERRORS)
    ARIURA, Y
    CHIU, H
    UMEZAKI, Y
    JSME INTERNATIONAL JOURNAL, 1987, 30 (259): : 168 - 174
  • [43] SOME ASPECTS OF GEAR HOBBING
    MILNER, DA
    RAAFAT, HN
    MICROTECNIC, 1981, (02): : 44 - 47
  • [44] Tool length influence on wear behaviour of twisted carbide drills
    Eberhard Abele
    Andreas Ellermeier
    Julien Hohenstein
    Matthias Tschannerl
    Production Engineering, 2007, 1 (1) : 51 - 56
  • [45] Tool length influence on wear behaviour of twisted carbide drills
    Abele, Eberhard
    Ellermeier, Andreas
    Hohenstein, Julien
    Tschannerl, Matthias
    PRODUCTION ENGINEERING-RESEARCH AND DEVELOPMENT, 2007, 1 (01): : 51 - 56
  • [46] Reproducing wear mechanisms in gear hobbing-Evaluation of a single insert milling test
    Gerth, J.
    Werner, M.
    Larsson, M.
    Wiklund, U.
    WEAR, 2009, 267 (12) : 2257 - 2268
  • [47] Model for tool wear prediction in face hobbing plunging of bevel gears
    Kamratowski, M.
    Alexopoulos, C.
    Brimmers, J.
    Bergs, T.
    WEAR, 2023, 524
  • [48] Hobbing of concave conical gear
    Asakawa, Tatsuhiko
    Mitome, Ken-Ichi
    Ohmachi, Tatsuya
    Nippon Kikai Gakkai Ronbunshu, C Hen/Transactions of the Japan Society of Mechanical Engineers, Part C, 2004, 70 (01): : 315 - 320
  • [49] Cutting forces in gear hobbing
    Abood, AM
    Bicker, R
    Pennell, T
    ELEVENTH WORLD CONGRESS IN MECHANISM AND MACHINE SCIENCE, VOLS 1-5, PROCEEDINGS, 2004, : 896 - 900
  • [50] Analysis of the effect on gear accuracy of workpiece/tool positioning accuracy in the hobbing process
    Matsuo, Kouji
    Suzuki, Yoshitomo
    Fujiki, Kenichi
    JOURNAL OF ADVANCED MECHANICAL DESIGN SYSTEMS AND MANUFACTURING, 2017, 11 (06):