Ti-6Al-4V powder reuse in laser powder bed fusion (L-PBF): The effect on porosity, microstructure, and mechanical behavior

被引:31
|
作者
Soltani-Tehrani, Arash [1 ,2 ]
Isaac, John P. [2 ]
Tippur, Hareesh, V [1 ,2 ]
Silva, Daniel F. [1 ,3 ]
Shao, Shuai [1 ,2 ]
Shamsaei, Nima [1 ,2 ]
机构
[1] Auburn Univ, Natl Ctr Addit Mfg Excellence NCAME, Auburn, AL 36849 USA
[2] Auburn Univ, Dept Mech Engn, Auburn, AL 36849 USA
[3] Auburn Univ, Dept Ind & Syst Engn, Auburn, AL 36849 USA
基金
美国国家科学基金会;
关键词
Laser powder bed fusion (L-PBF; LB-PBF); Additive manufacturing (AM); Fatigue; Fracture; Part location; PARTS; QUALITY;
D O I
10.1016/j.ijfatigue.2022.107343
中图分类号
TH [机械、仪表工业];
学科分类号
0802 ;
摘要
This work investigated the effects of powder reuse, and location dependency on the mechanical properties of plasma atomized Ti-6Al-4V Grade 5 parts manufactured via laser powder bed fusion (L-PBF). Reusing the powder enhanced powder flowability and packing state while increasing the oxygen. Fatigue performance improved with limited reuse for the specimens upstream of the shield gas and decreased at downstream locations due to large critical defects. Powder reuse increased tensile strength and the critical energy release rate under high strain-rate loading. The specimens in downstream locations suffered more from spattering, resulting in lower fatigue performance and tensile ductility.
引用
收藏
页数:16
相关论文
共 50 条
  • [41] Fatigue performance of laser powder bed fusion hydride-dehydride Ti-6Al-4V powder
    Asherloo, Mohammadreza
    Wu, Ziheng
    Heim, Mike
    Nelson, Dave
    Paliwal, Muktesh
    Rollett, Anthony D.
    Mostafaei, Amir
    ADDITIVE MANUFACTURING, 2022, 59
  • [42] Quantification and prediction of lack-of-fusion porosity in the high porosity regime during laser powder bed fusion of Ti-6Al-4V
    Promoppatum, Patcharapit
    Srinivasan, Raghavan
    Quek, Siu Sin
    Msolli, Sabeur
    Shukla, Shashwat
    Johan, Nur Syafiqah
    van der Veen, Sjoerd
    Jhon, Mark Hyunpong
    Mishra, Rajiv
    JOURNAL OF MATERIALS PROCESSING TECHNOLOGY, 2022, 300
  • [43] Laser Cladding of Ti-6Al-4V Powder on Ti-6Al-4V Substrate: Effect of Laser Cladding Parameters on Microstructure
    Cottam, Ryan
    Brandt, Milan
    LASERS IN MANUFACTURING 2011: PROCEEDINGS OF THE SIXTH INTERNATIONAL WLT CONFERENCE ON LASERS IN MANUFACTURING, VOL 12, PT A, 2011, 12 : 323 - 329
  • [44] Quantification and prediction of lack-of-fusion porosity in the high porosity regime during laser powder bed fusion of Ti-6Al-4V
    Promoppatum, Patcharapit
    Srinivasan, Raghavan
    Quek, Siu Sin
    Msolli, Sabeur
    Shukla, Shashwat
    Johan, Nur Syafiqah
    van der Veen, Sjoerd
    Jhon, Mark Hyunpong
    Journal of Materials Processing Technology, 2022, 300
  • [45] The influence of porosity on Ti-6Al-4V parts fabricated by laser powder bed fusion in the pursuit of process efficiency
    Kan, Wen Hao
    Gao, Mu
    Zhang, Xi
    Liang, Enquan
    Chiu, Ngai Sum Louis
    Lim, Chao Voon Samuel
    Huang, Aijun
    INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY, 2022, 119 (7-8): : 5417 - 5438
  • [46] The influence of porosity on Ti-6Al-4V parts fabricated by laser powder bed fusion in the pursuit of process efficiency
    Wen Hao Kan
    Mu Gao
    Xi Zhang
    Enquan Liang
    Ngai Sum Louis Chiu
    Chao Voon Samuel Lim
    Aijun Huang
    The International Journal of Advanced Manufacturing Technology, 2022, 119 : 5417 - 5438
  • [47] Effect of Substrate Bed Temperature on Solute Segregation and Mechanical Properties in Ti-6Al-4V Produced by Laser Powder Bed Fusion
    Pedrazzini, S.
    Pek, M. E.
    Ackerman, A. K.
    Cheng, Q.
    Ali, H.
    Ghadbeigi, H.
    Mumtaz, K.
    Dessolier, T.
    Britton, T. B.
    Bajaj, P.
    Jaegle, E.
    Gault, B.
    London, A. J.
    Galindo-Nava, E.
    METALLURGICAL AND MATERIALS TRANSACTIONS A-PHYSICAL METALLURGY AND MATERIALS SCIENCE, 2023, 54 (08): : 3069 - 3085
  • [48] Fatigue behaviour of laser powder bed fusion (L-PBF) Ti–6Al–4V, Al–Si–Mg and stainless steels: a brief overview
    L. Afroz
    R. Das
    M. Qian
    M. Easton
    M. Brandt
    International Journal of Fracture, 2022, 235 : 3 - 46
  • [49] Microstructure tailoring in laser powder bed fusion (L-PBF): Strategies, challenges, and future outlooks
    Qi, Xiaohong
    Liang, Xiaokang
    Wang, Jianhui
    Zhang, Haoran
    Wang, Xiebin
    Liu, Zhuangzhuang
    JOURNAL OF ALLOYS AND COMPOUNDS, 2024, 970
  • [50] Regulation of Mechanical and Tribological Properties of Laser Powder Bed Fusion Ti-6Al-4V by Heat Treatments
    Zheng, Yang
    Xiong, Ruize
    Zhao, Zihao
    Ren, Guochun
    Zhao, Cenya
    Liu, Wei
    Zang, Libin
    JOURNAL OF MATERIALS ENGINEERING AND PERFORMANCE, 2024,