Ti-6Al-4V powder reuse in laser powder bed fusion (L-PBF): The effect on porosity, microstructure, and mechanical behavior

被引:31
|
作者
Soltani-Tehrani, Arash [1 ,2 ]
Isaac, John P. [2 ]
Tippur, Hareesh, V [1 ,2 ]
Silva, Daniel F. [1 ,3 ]
Shao, Shuai [1 ,2 ]
Shamsaei, Nima [1 ,2 ]
机构
[1] Auburn Univ, Natl Ctr Addit Mfg Excellence NCAME, Auburn, AL 36849 USA
[2] Auburn Univ, Dept Mech Engn, Auburn, AL 36849 USA
[3] Auburn Univ, Dept Ind & Syst Engn, Auburn, AL 36849 USA
基金
美国国家科学基金会;
关键词
Laser powder bed fusion (L-PBF; LB-PBF); Additive manufacturing (AM); Fatigue; Fracture; Part location; PARTS; QUALITY;
D O I
10.1016/j.ijfatigue.2022.107343
中图分类号
TH [机械、仪表工业];
学科分类号
0802 ;
摘要
This work investigated the effects of powder reuse, and location dependency on the mechanical properties of plasma atomized Ti-6Al-4V Grade 5 parts manufactured via laser powder bed fusion (L-PBF). Reusing the powder enhanced powder flowability and packing state while increasing the oxygen. Fatigue performance improved with limited reuse for the specimens upstream of the shield gas and decreased at downstream locations due to large critical defects. Powder reuse increased tensile strength and the critical energy release rate under high strain-rate loading. The specimens in downstream locations suffered more from spattering, resulting in lower fatigue performance and tensile ductility.
引用
收藏
页数:16
相关论文
共 50 条
  • [31] On the role of volumetric energy density in the microstructure and mechanical properties of laser powder bed fusion Ti-6Al-4V alloy
    Zhao, Ruixin
    Chen, Chaoyue
    Wang, Wei
    Cao, Tingwei
    Shuai, Sansan
    Xu, Songzhe
    Hu, Tao
    Liao, Hanlin
    Wang, Jiang
    Ren, Zhongming
    ADDITIVE MANUFACTURING, 2022, 51
  • [32] Microstructure and Mechanical Properties of Ti-6Al-4V In Situ Alloyed with 3 wt% Cr by Laser Powder Bed Fusion
    Goettgens, Valerie Sue
    Weber, Luca
    Braun, Jakob
    Kaserer, Lukas
    Letofsky-Papst, Ilse
    Mitsche, Stefan
    Schimbaeck, David
    Leichtfried, Gerhard
    METALS, 2024, 14 (06)
  • [33] Microstructure and Mechanical Property of MXene-Added Ti-6Al-4V Alloy Fabricated by Laser Powder Bed Fusion
    Zhang, Yu
    Dong, Mingqi
    Zhou, Weiwei
    Nomura, Naoyuki
    MATERIALS TRANSACTIONS, 2023, 64 (06) : 1169 - 1174
  • [34] Influence of scan strategy on porosity and microstructure of Ti-6Al-4V fabricated by electron beam powder bed fusion
    Nandwana P.
    Lee Y.
    Materials Today Communications, 2020, 24
  • [35] Comparative study on fatigue crack propagation behavior of Ti-6Al-4V products made by DED (direct energy deposition) and L-PBF (laser-powder bed fusion) process
    Lee, Junmin
    Kim, Kwangyeon
    Choi, Jiwon
    Kim, Jung Gi
    Kim, Sangshik
    JOURNAL OF MATERIALS RESEARCH AND TECHNOLOGY-JMR&T, 2023, 23 : 4499 - 4512
  • [36] Effect of chemical etching time on the fatigue behavior of Ti-6Al-4V produced by laser powder bed fusion
    Melle, David
    Pessard, Etienne
    Morel, Franck
    Bellett, Daniel
    Adamski, Frederic
    Billardon, Rene
    FATIGUE & FRACTURE OF ENGINEERING MATERIALS & STRUCTURES, 2024, 47 (12) : 4498 - 4515
  • [37] Effect of sample thickness and heat treatment on microstructure and mechanical properties of Ti-6Al-4V fabricated using laser powder bed fusion
    Huang, Nancy
    Simpson, Timothy W.
    Beese, Allison M.
    MATERIALS SCIENCE AND ENGINEERING A-STRUCTURAL MATERIALS PROPERTIES MICROSTRUCTURE AND PROCESSING, 2025, 922
  • [38] Coupling effects of microstructure and defects on the fatigue properties of laser powder bed fusion Ti-6Al-4V
    Qua, Z.
    Zhang, Z. J.
    Zhua, Y. K.
    Liu, R.
    Lu, S. L.
    Li, S. J.
    Duan, Q. Q.
    Zhang, B. N.
    Zhao, M. X.
    Eckert, J.
    Zhang, Z. F.
    ADDITIVE MANUFACTURING, 2023, 61
  • [39] Solidification microstructure variations in additively manufactured Ti-6Al-4V using laser powder bed fusion
    Yang, Lu
    Ramachandran, Saranarayanan
    Bagasol, Axieh
    Guan, Qiyu
    Wang, Weiguang
    Browne, David J.
    Dowling, Denis
    Mirihanage, Wajira
    SCRIPTA MATERIALIA, 2023, 231
  • [40] Microstructural Development of Ti-6Al-4V Alloy via Powder Metallurgy and Laser Powder Bed Fusion
    Baghi, Alireza Dareh
    Nafisi, Shahrooz
    Ebendorff-Heidepriem, Heike
    Ghomashchi, Reza
    METALS, 2022, 12 (09)