Scattering Effect of Iron Metallic Particles on the Extinction Coefficient of CaO-SiO2-B2O3-Na2O-Fe2O3-CaF2 Glasses

The extinction coefficient of the CaO-SiO2-B2O3-Na2O-Fe2O3-CaF2 glasses has been studied using a FT-IR and a UV-visible spectrometer in the range of 0.5-5 μm to investigate thermal radiation through glassy flux film during continuous casting of steels. In present investigations, iron oxide has been reduced to metallic iron droplets by reaction with graphite crucible during melting, which brings considerable increase of the extinction coefficient due to the scattering. To analyze the scattering effect of these droplets on the extinction coefficient, the number density and size parameter of metallic particles have been measured using an automated scanning electron microscope. The number of metallic particles is intensively proportional to boron contents due to the transition of molar structure, BO4 to BO3, with increasing boron oxide. It is found that calculated scattering coefficients based on Mie scattering theory are in good agreement with measured ones. As the increased scattering coefficient of glassy film would not cause any serious side effects on casting operations, utilization of scattering effects is believed to be significantly essential for the future design of commercial mold fluxes.