Establishment of a finite element model based on craniofacial soft tissue thickness measurements and stress analysis of medical goggles

In this study, an accurate finite element (FE) stress analysis of head-mounted products for Chinese users was performed. Using craniofacial computed tomography scans of 280 Chinese individuals, the total soft tissue thickness and thickness of the fat and muscle layers for 41 landmarks were measured. The data were used to construct FE head models (FEH). An FE stress test was conducted to analyse the wearing of medical goggles using two FE models based on one-layer (FEH 1) and three-layer (FEH 3) soft tissue material parameters. When compared with the experimental results, the modelling results for FEH 3 were more realistic than those for FEH 1. Wearing medical goggles led to stress concentration over five landmark areas, A: upper medial forehead, B: temporal, C: zygion, D: infraorbital fossa and E: rhinion, of which B, C and D caused the most discomfort during long-term goggle wear. Practitioner summary: A precise FE head model can reflect the complex contact pressure of a head-related product. Two FE models based on one- and three-layer soft tissue material parameters were established and tested separately with medical goggles. The model can be used to improve the comfort of head-related products.