Preparation and mechanical properties of in-situ synthesized nano-MgAl2O4 particles and MgxAl(1-x)B2 whiskers co-reinforced Al matrix composites

Nano-MgAl2O4 particles and MgxAl(1-x)B2 whiskers co-reinforced Al matrix composites were prepared through powder metallurgy and hot working processes, involving ball-milling, cold pressing, sintering, repressing, and hot extrusion. The microstructure, tensile strength and hardness of the composites, the phase composition of the particles and the whiskers, and the interface between the whisker and the aluminum matrix were investigated systemically. The results show that during the hot extrusion, the reinforcements are uniformly distributed in the matrix, and the whiskers are arranged in the direction of extrusion. The whiskers are hexagonal prisms with close-packed hexagonal crystal structure and all the inner angles are 120 degrees. Besides, the whisker elongates along the [0001] crystal orientation, and the six planes of the sidewalls belong to the {10 (1) over bar0} family of crystal planes. As the content of reinforcement increases, the strength and hardness of the composites increase, while the elongation decreases. The composite contained 25.2 wt% reinforcements has a tensile strength of 400 MPa and a hardness of 124 HV.