Certifiable Robot Design Optimization using Differentiable Programming

There is a growing need for computational tools to automatically design and verify autonomous systems, especially complex robotic systems involving perception, planning, control, and hardware in the autonomy stack. Differentiable programming has recently emerged as powerful tool for modeling and optimization. However, very few studies have been done to understand how differentiable programming can be used for robust, certifiable end-to-end design optimization. In this paper, we fill this gap by combining differentiable programming for robot design optimization with a novel statistical framework for certifying the robustness of optimized designs. Our framework can conduct end-to-end optimization and robustness certification for robotics systems, enabling simultaneous optimization of navigation, perception, planning, control, and hardware subsystems. Using simulation and hardware experiments, we show how our tool can be used to solve practical problems in robotics. First, we optimize sensor placements for robot navigation (a design with 5 subsystems and 6 tunable parameters) in under 5 minutes to achieve an 8.4x performance improvement compared to the initial design. Second, we solve a multi-agent collaborative manipulation task (3 subsystems and 454 parameters) in under an hour to achieve a 44% performance improvement over the initial design. We find that differentiable programming enables much faster (32% and 20x, respectively for each example) optimization than approximate gradient methods. We certify the robustness of each design and successfully deploy the optimized designs in hardware. An open-source implementation is available at https://github.com/MIT-REALM/architect.