Ultra-light amorphous silicon cell for space applications

For space applications, solar cells should be optimized for highest power density rather than for highest efficiency. In this context, relatively low efficiency thin-film solar cell may well surpass multi-junction III-V based solar cells if they can be made thin enough. In thin-film solar cells the power density is mostly limited by the substrate. The introduction of ultra-thin polymeric substrates is the key for decreasing the cell mass. In this work, a very thin polyimide film LaRC (TM)-CP1 was used as substrate or superstrate for amorphous silicon solar cell fabrication. CP1 films were either fixed on a glass carrier or spin coated onto a glass carrier coated with a release agent. By depositing amorphous silicon cells on 6 pm thick CP1 films, a power density of 2.9 W/g under AM1.5g and of 3.9 W/g (estimated) under AM0 illumination spectra was achieved, in substrate (n-i-p) configuration (for a cell area of ca. 0.25 cm(2)). A similar cell deposited in superstrate (p-i-n) configuration exhibits a record power density of 3.2 W/g under AM1.5g and an estimated value of 4.3 W/g under AM0 illumination spectra. Release of the finished solar cells from the glass carrier was also tested.