Influence of Operating Variables and Model to Minimize the Use of Anthraquinone in the Soda-Anthraquinone Pulping of Barley Straw

Soda-anthraquinone (soda-AQ) pulping of barley straw was used to obtain cellulosic pulps for papermaking purposes. The identified parameters, or variables to be optimized, were operating time, anthraquinone concentration, and PFI refiner revolutions, and the influence of these operating variables on pulp properties was studied. A polynomial model that reproduced the experimental results with errors less than 6% was developed. Operating variables were found (46 min of processing time, 0.4 wt.% of anthraquinone concentration, and 3000 rpm of PFI revolution) that yielded competitive pulp properties (82 degrees SR beating grade number, 870 mL/g of viscosity, Kappa number of 13, 77 Nm/g of tensile index, and 30% ISO brightness) at reasonable chemical and energy costs. On the other hand, this study highlights the usefulness of this polynomial model as a method to minimize the use of anthraquinone in these pulping processes and to be able to predict what the pulp properties will be. For comparison purposes, new operating conditions were found, and the pulp properties still remain at a very good level for this cereal straw.