Heat flow and heat transfer coefficient during crystallization under the pressure

Estimation of the heat flow at the metal-mold interface is necessary for accurate simulation of the solidification processes. For the numerical simulation, a precise prediction of boundary conditions is required to determine the temperature distribution during solidification, porosity nucleation, microstructure development, and residual stresses. Determination of the heat transfer coefficients at the metal-mold interface is a critical aspect for simulation of the solidification process and the microstructure modeling of the castings. For crystallization under the pressure and for thin-walled castings, HTC evaluation is important due to the very limited freezing time.