Modelling of an industrial die casting process for the production of aluminum automotive parts

被引:6
|
作者
Ou, J. [1 ]
Wei, C. [1 ,2 ]
Maijer, D. [1 ]
Cockcroft, S. [1 ]
Zhang, Y. [2 ]
Chen, Z. [2 ]
Zhu, Z. [2 ]
机构
[1] Univ British Columbia, Dept Mat Engn, 6350 Stores Rd, Vancouver, BC V6T 1Z4, Canada
[2] CITIC DICASTAL Co Ltd, 185 Long Hai Rd, Qinhuangdao, Hebei, Peoples R China
关键词
HEAT-TRANSFER;
D O I
10.1088/1757-899X/861/1/012030
中图分类号
T [工业技术];
学科分类号
08 ;
摘要
Die (permanent) casting is one of the major manufacturing processes for aluminum automotive parts thanks to its ability to provide a good balance between mechanical performance and production efficiency. In the die casting industry, computational modelling has been widely adopted to analyze, troubleshoot and optimize die design and process parameters. In this work, a computational modelling methodology including key process boundary conditions and material properties has been developed to simulate an industrial die casting process of an aluminum automotive part. It has been demonstrated that the model is accurate and robust with respect to temperature and defect prediction by comparison with a large amount of high-quality plant-trial data. The data was acquired from an in-house designed data acquisition system (DAQ) connected to an instrumented die and industrial production equipment in a production facility.
引用
收藏
页数:8
相关论文
共 50 条
  • [41] Modeling Automotive Casting Process
    Sundarraj, Suresh
    TRANSACTIONS OF THE INDIAN INSTITUTE OF METALS, 2007, 60 (2-3) : 173 - 177
  • [42] Mold structure design and casting simulation of the high-pressure die casting for aluminum automotive clutch housing manufacturing
    Seong Il Jeong
    Chul Kyu Jin
    Hyung Yoon Seo
    Jong Deok Kim
    Chung Gil Kang
    The International Journal of Advanced Manufacturing Technology, 2016, 84 : 1561 - 1572
  • [43] Mold structure design and casting simulation of the high-pressure die casting for aluminum automotive clutch housing manufacturing
    Jeong, Seong Il
    Jin, Chul Kyu
    Seo, Hyung Yoon
    Kim, Jong Deok
    Kang, Chung Gil
    INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY, 2016, 84 (5-8): : 1561 - 1572
  • [44] Foamed aluminum parts by investment casting
    Cingi, Celal
    Niini, Eero
    Orkas, Juhani
    COLLOIDS AND SURFACES A-PHYSICOCHEMICAL AND ENGINEERING ASPECTS, 2009, 344 (1-3) : 113 - 117
  • [45] NONDESTRUCTIVE TESTING IN THE PRODUCTION OF DIE-CAST ALUMINUM PARTS.
    Halamicek, J.
    Soviet Journal of Nondestructive Testing (English translation of Defektoskopiya), 1976, 12 (02): : 204 - 207
  • [46] Process modelling and die design concepts for forming aircraft sheet parts
    Hatipoglu, H. A.
    Alkas, C. O.
    NUMISHEET 2016: 10TH INTERNATIONAL CONFERENCE AND WORKSHOP ON NUMERICAL SIMULATION OF 3D SHEET METAL FORMING PROCESSES, PTS A AND B, 2016, 734
  • [47] Characterization of Magnesium Automotive Components Produced by Super-Vacuum Die Casting Process
    Sadayappan, K.
    Kasprzak, W.
    Brown, Z.
    Ouimet, L.
    Luo, A. A.
    LIGHT METALS TECHNOLOGY 2009, 2009, 618-619 : 381 - +
  • [48] Modelling the Process of Production of Automotive Gasoline by the Use of Generalized Nets
    Stratiev, Danail
    Zoteva, Dafina
    Stratiev, Dicho
    Atanassov, Krassimir
    UNCERTAINTY AND IMPRECISION IN DECISION MAKING AND DECISION SUPPORT: NEW ADVANCES, CHALLENGES, AND PERSPECTIVES, 2022, 338 : 349 - 365
  • [49] Numerical integration design process to development of suspension parts by semi-solid die casting process
    Seo, P. K.
    Kim, H. C.
    Kang, C. G.
    JOURNAL OF MATERIALS PROCESSING TECHNOLOGY, 2007, 183 (01) : 18 - 32
  • [50] Aluminum die-casting alloys and the advanced technology of die-casting
    2001, Chinese Mechanical Engineering Society (50):