Effects of thermal conduction in microchannel gas coolers for carbon dioxide

A numerical code was developed for an accurate fully three-dimensional simulation of crossflow compact heat exchangers using finned flat tubes with internal microchannels; such components are often employed as gas coolers in transcritical refrigerating machines CO(2) operated. The equations describing the system were discretised by means of a finite-volume and finite-element hybrid technique for strictly adhering to the real heat transfer process regarding the finned surfaces. The numerical code uses recent correlations by different authors for predicting the heat transfer coefficients both refrigerant side and air side. The results of simulations are verified against experimental data reported in the open literature. The aim of this work is to investigate the effects of thermal conduction inside metal on the overall performance of the considered gas coolers; high-resolution meshes for the discretisation of separating wall and fins makes it possible to avoid much of the approximations typical of the traditional approaches. In particular the efficiency of finned surfaces, the real distribution of thermal fluxes between the two fin roots and the effects of thermal conduction along the walls of microchannel flat tubes are extensively discussed. The numerical simulations confirm that the traditional approach for describing fins, which assumes them as adiabatic at the middle section in order to decouple the equations accounting for the effect of different temperatures at the fin roots, can be considered acceptable in a wide range of applications. in a similar way, the conduction on fins along the direction of the air velocity and the longitudinal conduction on tubes produce a negligible effect on the performance of the considered class of heat exchangers. (C) 2004 Elsevier Ltd and IIR. All rights reserved.