Design Considerations for Cost-Effective Ozone Mass Transfer in Sidestream Systems

Ozone dissolution system design is important for meeting transfer efficiency (TE) goals. Large sidestream pump flow (L) and high venturi inlet pressure improves TE but increases operating cost. Ozone TE was examined at a 25 gpm (97-Lpm) pilot-scale sidestream system with (SSw-dg) and without (SSwo-dg) degas separation. Under constant ozone dose conditions, process operating parameters were varied including sidestream gas/liquid (G/L) ratio, venturi-inlet water pressure, venturi-outlet water pressure, feed gas pressure, and ozone gas concentration. Performance results included determination of TE, ozone exposure (CTHDT), and hydraulic detention time (T-HDT). Several design aspects of sidestream ozone systems were examined to improve mass transfer by using remixing devices, protecting ozone gas piping from corrosion, calculating sidestream ozone residual, and driving force for mass transfer. Moisture contamination of ozone supply lines may cause corrosion and/or decomposition of ozone gas that releases heat and destroys ozone. Ozone gas piping design is critical to prevent trapping water that might enter gas pipe during power outage or when units are offline. During plant operation below design flow, multiple constant speed pumps or variable speed pumps were evaluated to reduce overall operating costs.