The Effect of Surface Roughness on the Contact Line and Splashing Dynamics of Impacting Droplets

Whether a droplet splashes upon impact onto a solid is known to depend not only on the fluid properties and its speed, but also on the substrate characteristics. Past research has shown that splashing is heavily influenced by the substrate roughness. Indeed, in this manuscript, we demonstrate that splashing is ruled by the surface roughness, the splashing ratio, and the dynamic contact angle. Experiments consist of water and ethanol droplets impacting onto solid substrates with varying degrees of roughness. High speed imaging is used to extract the dynamic contact angle as a function of the spreading speed for these impacting droplets. During the spreading phase, the dynamic contact angle achieves an asymptotic maximum value, which depends on the substrate roughness and the liquid properties. We found that this maximum dynamic contact angle, together with the liquid properties, the ratio of the peak to peak roughness and the surface feature mean width, determines the splashing to no-splashing threshold. In addition, these parameters consistently differentiate the splashing behaviour of impacts onto smooth hydrophilic, hydrophobic and superhydrophobic surfaces.