Flow patterns and transition characteristics for steam condensation in silicon microchannels

This study investigated the two-phase flow patterns and transition characteristics for steam condensation in silicon microchannels with different cross-sectional geometries. Novel experimental techniques were developed to determine the local heat transfer rate and steam quality by testing the temperature profile of a copper cooler. Flow regime maps for different microchannels during condensation were established in terms of steam mass flux and steam quality. Meanwhile, the correlation for the flow pattern transition was obtained using different geometrical and dimensionless parameters for steam condensation in microchannels. To better understand the flow mechanisms in microchannels, the condensation flow patterns, such as annular flow, droplet flow, injection flow and intermittent flow, were captured and analyzed. The local heat transfer rate showed the nonlinear variations along the axial direction during condensation. The experimental results indicate that the flow patterns and transition characteristics strongly depend on the geometries of microchannels. With the increasing steam mass flux and steam quality, the annular/droplet flow expands and spans over a larger region in the microchannels; otherwise the intermittent flow occupies the microchannels. The dimensionless fitting data also reveal that the effect of surface tension and vapor inertia dominates gravity and viscous force at the specified flow pattern transitional position.