Numerical Study on Combustion Behavior of Semi-Coke in Blast Furnace Blowpipe-Tuyere-Combustion Zone

Injecting low-cost semi-coke is critical to reducing blast furnace production costs. The combustion behavior of the co-injection of semi-coke and undersized coke powder is still rarely studied. In this work, a three-dimensional CFD mathematical model was established to simulate the gas velocity, temperature, composition distribution and burnout of semi-coke during the combustion of pulverized semi-coke. The influence of mass fraction of semi-coke on the composition and burnout in the combustion zone of blast furnace was also studied. The results show that the maximum concentrations of CO and H-2 in the combustion zone are 36% and 8%, respectively. With the decrease of the semi-coke ratio in the blended coal, the fixed carbon content and the calorific value of the blended coal increase, but the burnout of the blended coal reduces. When bituminous coal is single injected, the burnout reaches 70%, which is higher than that of semi-coke. In actual production, for the semi-coke and coke powder injecting into the blast furnace, a proportion of bituminous coal can be appropriately added to improve the burnout rate of the coal blends and increase the H-2 content in reducing gas.