Synthesis and electrorheological characteristics of polyaniline/organoclay nanoparticles via Pickering emulsion polymerization

Conducting polymer/inorganic composite particles have been regarded as a potential candidate material for electrorheological (ER) fluids when dispersed in non-conducting oils due to their synergistic physical properties such as enhanced thermal stability and high dielectric properties. In this study, we fabricated polyaniline (PANI)/clay nanoparticles with unique core-shell structure via Pickering emulsion in the phase of toluene by adopting exfoliated clay as a stabilizer. Successfully synthesized PANI nanospheres which were initialized by oil-soluble benzoyl peroxide possess a polydispersed size distribution of particles ranging from 200 nm to 1 mu m. Surface morphology was revealed by SEM images in which some clay sheets were found to wrap the PANI nanoparticles compactly. TEM images explicitly confirm the position of exfoliated clay layers around the nanospheres. In addition, some nano-scaled particles showed an irregular shape because clay plates are difficult to bend while wrapping the very tiny PANI nanoparticles, so the x-ray diffraction (XRD) pattern did not indicate any obvious sharp peak, demonstrating the nearly completely exfoliated clay layers. Besides these, thermal gravimetric analysis (TGA) data also gave additional information on thermal stability and composition. Finally, the ER fluid was prepared by dispersing PANI/clay nanoparticles in silicone oil and the ER performance was investigated via a rotational rheometer under an applied electric field.