Effects of quasi-nanogel particles on the rheological and mechanical properties of natural rubber: A new insight

The influence of sulfur-crosslinked, quasinanosized gels on the rheological and mechanical properties of raw natural rubber (NR) was investigated. Latex gels with different crosslink densities were prepared through the variation of the sulfur-to-accelerator ratio. These gels were characterized by dynamic light scattering, solvent swelling, and mechanical properties. The gels were mixed with raw NR latex at concentrations of 2, 4, 8, and 1.6 phr, and their effect on the rheological properties of NR was studied by Monsanto processability tester. The presence of gel in raw NR reduced the apparent shear viscosity and die swell considerably. Initially, the viscosity decreased up to a 8 phr gel loading and then increased with an increase in the gel loading. However, the change in the viscosity was related to the crosslink density of the gels. A new empirical equation relating the viscosity, volume fraction of the gels, and crosslink density was proposed. The die swell of gel-filled raw NR was at least 10% lower than that of unfilled raw NR and decreased with an increase in the gel loading. The effect of the gels on the die swell properties was explained through the calculation of the principal normal stress difference of gel-filled NR systems. Scanning electron photomicrographs of the extrudates revealed much better surface smoothness for the gel-filled virgin rubber systems than for the unfilled rubber. The addition of the gels to raw NR increased the modulus and tensile strength, whereas the elongation at break decreased. The effect of the gels on the dynamic mechanical properties of NR was also investigated. (c) 2007 Wiley Periodicals, Inc.