Fluid catalytic cracking optimisation using factorial design and genetic algorithm techniques

Statistical techniques coupled with genetic algorithm (GA) were used to identify optimal values of key operational variables in fluid catalytic cracking (FCC) process. A Kellog Orthoflow F fluid catalytic cracking process model was considered. It is known as a highly nonlinear process with a large number of variables with strong interactions among them. A reduced process model was obtained through factorial design technique to be used as a process function in the optimisation work giving as result the operational conditions that maximise conversion without infringing operational restrictions with savings in computational burden and time. An increase of 8.71% in process conversion was achieved applying GA as optimisation technique. (c) 2012 Canadian Society for Chemical Engineering