Quantitative assessment of microstructure and its effects on compression behavior of aluminum foams via high-resolution synchrotron X-ray tomography

Synchrotron X-ray microtomography has been used for the three-dimensional characterization of microstructure in the cell walls of aluminum foams. A combination of high-resolution phase contrast imaging technique and several application techniques has enabled the quantitative image analyses of microstructures as well as the assessment of their effects on deformation behaviors. The application techniques include local area tomography, microstructural gauging and in-situ observation using a specially desioned material test rig. It has been clarified that ductile buckling of a cell wall occurs regardless of any of the microstructural factors in the case of a pure aluminum foam, while rather brittle fracture of a cell wall is induced by the existence of coarse micropores and their distribution independently of the intermetallic particles and the grain boundary in the case of aluminum foams alloyed with Zn and Mg. It has also been confirmed that coarse TiH2 particles, which are a residual foaming agent added to alloy melts, remain intact during the deformation. When cooling rate during foaming is high, however, lower energy absorption might be attributable to the significant amount of residual TiH2 particle and its inhomogeneous distribution. These tendencies are also confirmed by three-dimensional strain mapping by tracking internal microstructural features.