Failure analysis of a petrochemical plant reducing gear

被引:10
|
作者
Griza, Sandro [1 ]
Santos, Antonio Pereira [1 ]
Azevedo, Thiago Figueiredo [1 ]
Fortis Kwietniewski, Carlos Eduardo [2 ]
Reguly, Afonso [2 ]
Strohaecker, Telmo R. [2 ]
机构
[1] Univ Fed Sergipe, Programa Posgrad Ciencia & Engn Mat, Sao Cristovao, Brazil
[2] Univ Fed Rio Grande do Sul, Programa Posgrad Engn Met Minas & Mat, Porto Alegre, RS, Brazil
关键词
Fracture mechanics; Fatigue; Crack growth; Stress concentration; Gear; COMPUTATIONAL MODEL; FATIGUE FAILURES; BENDING FATIGUE;
D O I
10.1016/j.engfailanal.2012.11.013
中图分类号
TH [机械、仪表工业];
学科分类号
0802 ;
摘要
This study aims to investigate the cause of failure of an 845 mm external diameter reducing gear that operated during 30 months in a petrochemical plant. The failure analysis procedure included material characterisation (microstructure, chemical composition and microhardness), fracture surface evaluation, and stress distribution by finite elements on critical regions of the gear. Fracture mechanics and fatigue crack growth were also used to develop a da/dN-triangle K curve and then determine the gear material crack growth resistance. Results indicate that the gear was not properly manufactured and failure occurred as a result of a fatigue process facilitated by a manufacturing defect. (c) 2012 Elsevier Ltd. All rights reserved.
引用
收藏
页码:56 / 61
页数:6
相关论文
共 50 条
  • [1] Failure analysis of boiler tube at a petrochemical plant
    Hosseini, R. Khadem
    Yareiee, Sh.
    ENGINEERING FAILURE ANALYSIS, 2019, 106
  • [2] Failure Analysis of a Furnace Shell in a Petrochemical Plant
    Hoerner, Michael
    Sheth, Pooja
    Corleto, Carlos
    JOURNAL OF FAILURE ANALYSIS AND PREVENTION, 2023, 23 (06) : 2315 - 2321
  • [3] Failure analysis of some petrochemical plant components
    Li, D. Y.
    Li, J. C.
    Zhao, M.
    Jiang, Q.
    Wang, J. P.
    CORROSION ENGINEERING SCIENCE AND TECHNOLOGY, 2010, 45 (06) : 461 - 467
  • [4] Failure analysis of a blower fan at a petrochemical plant
    Marquez, A.
    De Bona, J.
    Alija, A.
    ENGINEERING FAILURE ANALYSIS, 2009, 16 (07) : 2417 - 2426
  • [5] Failure Analysis of a Furnace Shell in a Petrochemical Plant
    Michael Hoerner
    Pooja Sheth
    Carlos Corleto
    Journal of Failure Analysis and Prevention, 2023, 23 : 2315 - 2321
  • [7] Failure analysis of pipes used in a hydrodesulfuration system of a petrochemical plant
    Barbosa, C.
    De Souza, S. M. C.
    Centeno, R. O.
    Abud, I. C.
    Ferraz, O. B.
    ENGINEERING FAILURE ANALYSIS, 2006, 13 (07) : 1076 - 1091
  • [8] Failure analysis of a let-down valve at a petrochemical plant
    Marquez, A.
    Pino, A. Ibarra
    De Bona, J.
    ENGINEERING FAILURE ANALYSIS, 2009, 16 (06) : 1894 - 1902
  • [9] Failure analysis of packing plate in a hyper compressor at a petrochemical plant
    Otegui, J. L.
    Fazzini, P. G.
    Marquez, A. A.
    Barcia, P. L.
    ENGINEERING FAILURE ANALYSIS, 2008, 15 (05) : 531 - 542
  • [10] Failure analysis of welded finned tube used in petrochemical plant
    Na, Y. S.
    Lee, J. H.
    Yoo, W. D.
    Yang, W. J.
    Kim, D. H.
    Cho, K. S.
    ENGINEERING FAILURE ANALYSIS, 2009, 16 (06) : 1889 - 1893