Study on material removal rate, surface quality, and residual stress of AISI D2 tool steel in electrical discharge machining in presence of ultrasonic vibration effect

被引:27
|
作者
Azhiri, Reza Bagherian [1 ]
Bideskan, Abolfazl Salmani [2 ]
Javidpour, Farid [3 ]
Tekiyeh, Ramin Mehdizad [4 ]
机构
[1] Univ Texas Dallas, Dept Mech Engn, Dallas, TX 75080 USA
[2] Univ Tabriz, Dept Mech Engn, Tabriz, Iran
[3] Univ North Carolina Charlotte, Dept Mech Engn, Charlotte, NC USA
[4] KN Toosi Univ Technol, Dept Mech Engn, Tehran, Iran
来源
INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY | 2019年 / 101卷 / 9-12期
关键词
Electrical discharge turning; Ultrasonic vibration; MRR; Surface integrity; Residual stress; TURNING CWEDT; EDM; OPTIMIZATION;
D O I
10.1007/s00170-018-3023-5
中图分类号
TP [自动化技术、计算机技术];
学科分类号
0812 ;
摘要
Electrical discharge turning is an emerging modification of die sinking electrical discharge machining process that enables to machine the difficult-to-cut round cylindrical bars. In the present study, the machinability of AISI D2 workpiece was studied while the tool electrode has high-frequency longitudinal vibration. Here, a series of experiments has been carried out taking into account the effect of ultrasonic power, spindle speed, discharge current, pulse on time, and pulse off time to study material removal rate (MRR), surface roughness (Ra), and residual stress (RS). The process has been studied through Taguchi orthogonal design through conducting of 27 experiments. Analysis of variances has also been carried out to find which factor has the greatest effect on process performance. Results indicated that among the factors, pulse current and workpiece rotation have the greatest effect on MRR and SR while the pulse on time is most influential on RS.
引用
收藏
页码:2849 / 2860
页数:12
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