A Current Spectrum-Based Algorithm for Fault Detection of Electrical Machines Using Low-Power Data Acquisition Devices

An algorithm to improve the resolution of the frequency spectrum by detecting the number of complete cycles, removing any fractional components of the signal, signal discontinuities, and interpolating the signal for fault diagnostics of electrical machines using low-power data acquisition cards is proposed in this paper. Smart sensor-based low-power data acquisition and processing devices such as Arduino cards are becoming common due to the growing trend of the Internet of Things (IoT), cloud computation, and other Industry 4.0 standards. For predictive maintenance, the fault representing frequencies at the incipient stage are very difficult to detect due to their small amplitude and the leakage of powerful frequency components into other parts of the spectrum. For this purpose, offline advanced signal processing techniques are used that cannot be performed in small signal processing devices due to the required computational time, complexity, and memory. Hence, in this paper, an algorithm is proposed that can improve the spectrum resolution without complex advanced signal processing techniques and is suitable for low-power signal processing devices. The results both from the simulation and practical environment are presented.