Conceptual Design and Energy Efficiency Evaluation for a Novel Torque Vectoring Differential Applied to Front-Wheel-Drive Electric Vehicles

This paper presents a novel differential with lateral torque vectoring activated by an auxiliary motor, called motor-modulated lateral torque vectoring differential, or briefly, MLTD. Its architecture and kinematic characteristics are described, and the optimal cornering performance due to torque vectoring is evaluated using a steady-state vehicle dynamic model. Then, a conceptual design case of MLTD installed in a front-wheel-drive electric vehicle is conducted to assess its feasibility in terms of cornering, driving performances, and energy efficiency performance. The calculations show that an optimal distribution ratio between left and right torques for maximum lateral acceleration can be obtained for a specific cornering condition, further used for DM sizing in the preliminary stage. The simulations for energy consumption at constant-speed turning reveal that energy efficiencies of MLTD are lower than those of conventional differentials with evenly distributed torques. However, this deficiency may be paid off by moderately cutting down the rolling resistance of tire while the superior cornering performances brought by torque vectoring is still preserved. Accordingly, the newly proposed MLTD possesses greater flexibility to improve energy efficiency and driving range of electric vehicles without trading off against its desirable cornering performance and safe handling, and is thus worthy of further development.