Study on out-of-plane tensile strength of angle-plied reinforced hybrid CFRP laminates using thin-ply

Thin-plies are generally defined as composites with ply thicknesses below 100 mu m. These materials are rapidly gaining interest for high-performance applications, for example, the aerospace sector. Many practical techniques have been proposed to prevent delamination and improve the strength of composite laminates. A recent study has shown that the delamination could be postponed by replacing layers of CFRP with thin-ply in a unidirectional composite laminate, a configuration known as hybrid laminates reinforced with thin-plies. Since fiber orientation is known to be one of the most important parameters in composite laminate design, this study investigates the effect of oriented layers of thin-ply or both thin-ply and conventional CFRP in a hybrid laminate under out-of-plane tensile loading. A numerical Representative Volume Element (RVE) model for CFRP and thin-ply was generated, considering the unidirectional [0], cross-ply [45/-45], and [0/90] in order to better understand the effect of angle-plied hybrid composite laminates. Experimental results show that angle-plied composite laminates present higher failure load under out-of-plane tensile loading compared to the unidirectional ones. This can be attributed to the fact that an initiated crack is faced with a significantly more complex crack path in an angle-plied laminate to advance in the through-the-thickness direction.