Effect of taper ratio on 2-D mechanical wind sensors

In this paper, the effect of sensing-structure taper ratio on two-dimensional (2-D) mechanical wind sensors is demonstrated for the first time. The mechanical wind sensor consists of a sensing structure vertically arranged in the center of a cross cantilever. It detects the wind speed and direction by measuring the airflow-induced cantilever deformation with eight strain gauges attached to the beam surface. Five forms of sensing structures with different taper ratios are designed and manufactured to investigate their effects on the performance of 2-D mechanical wind sensors. A series of experiments are conducted and the results reveal that the taper ratio of the sensing structure can affect the measurement range and the sensitivity of the 2-D mechanical wind sensor. A lower taper ratio results in a higher critical wind speed, which makes the mechanical wind sensor a wider measurement range. Moreover, the results also show that a wider measurement range usually means a lower sensitivity for a single device, and hence the measurement range and the sensitivity of the mechanical wind sensor are a contradiction. The effect rule of the taper ratio presented in this paper can provide a valuable reference for the design and manufacture of 2-D mechanical wind sensors.