Analysis on the instability of the surface profiles of precision molding chalcogenide glass aspherical lenses in mass production

Chalcogenide glass lenses have been widely applied in infrared optical systems for their outstanding optical performance. It is a tendency for complex optical glass elements to be mass-produced with precision glass molding (PGM) technology, of course including chalcogenide glass aspheric lenses. But there is a problem that sometimes the surface profiles of the molded lenses are unstable which leads to a low pass-yield. Precision glass molding experiments and finite elements simulations are carried out to study the reasons for the mentioned problem in this paper. The results reveal that the laying error of the ball chalcogenide glass preform does not have a significant effect on the surface profile of the molded lens. However, in mass production the control of the temperature after forming stage in the PGM process is very important for obtaining the molded lenses with very similar surface profiles. The research results could help relevant researchers design the PGM processing parameters to overcome some errors in the mass production and manufacture precision glass molding machines. The increase in the yield of complex optical glass elements fabricated by PGM technology will further promote the application of such elements in various fields.(c) 2023 Optica Publishing Group under the terms of the Optica Open Access Publishing Agreement