Improving mechanical properties of huntite hydromagnesite reinforced flame retardant polymer composites with calcite and zeolite minerals

Although inorganic minerals used as flame retardants in firefighting are much safer alternative to halogen-containing ones, it is seen that while they impart non-flammability, they impair some mechanical properties of polymer composites. In this study, calcite and zeolite minerals, with well-known incombustibility properties, were used together with huntite hydromagnesite as auxiliary minerals to obtain better mechanical properties. In this context, a synergistic effect was created by adding zeolite and calcite to polymer composite systems containing huntite hydromagnesite, and flame retardant polypropylene matrix composites were produced using a twin screw extruder. The thermal properties of the produced composites were determined by thermogravimetric analysis (TGA). Tensile test was applied to the samples to determine their mechanical properties. Structural and morphological properties were characterized by scanning electron microscopy (SEM) analysis. It was found that with an additive load of 60% by weight, the modulus of elasticity of pure polypropylene was increased from 1215 to 3362 MPa. In addition, by loading zeolite together with huntite hydromagnesite, the maximum tensile strength increased from 15.6 MPa to 22.9 MPa, resulting in an increase of 46.80%. Consequently, the synergistic effect obtained by using zeolite with huntite hydromagnesite improved the mechanical properties of the composite.