How to minimise the cost of green hydrogen with hybrid supply: A regional case study in China

Hydrogen produced from renewables-fuelled electrolysis has the potential to provide deep decarbonisation for sectors that are the most difficult to decarbonise, but the intermittency of renewable sources may result in low electrolyser utilisation and, consequently, high costs. This study determines the greenhouse gas (GHG) emissions and levelised cost of hydrogen (LCOH) associated with blending wind electricity with the grid to increase electrolyser utilisation. A novel cost model was developed to determine the production performance, costs and embodied CO2 emissions of an electrolyser with hybrid fuel supply (wind and grid) considering dynamic load constraints of alkaline (ALK) and Proton exchange membrane (PEM) electrolysers and using high-resolution historical weather data to determine wind production profiles in two case study regions: northern (Bayannur) and southern (Pingtan) China. The results show that using 52% of grid electricity in an ALK electrolyser in Bayannur reduces LCOH by 11%, increasing hydrogen production by 74% but with 17.4 kg CO2/ kg H2 generated in CO2 emissions. When a carbon price is accounted for, the optimal electrolyser utilisation is reduced to 40%, with the LCE 44% reduced. Emissions of 9.8 kg CO2/kg H2 are lower than for stream methane reforming with carbon capture. In Southern China (Pingtan), LCOH is higher than Bayanur because of the high electricity cost. The economic benefits of increasing grid power depend primarily on the total CAPEX cost, grid power cost, and carbon tax. By altering the carbon tax, the optimal blend of wind/ grid differs. The grid contribution to the optimal blend diminishes as a carbon tax approaches 35 USD/ t CO2.