Long-term exposure to moisture leads to a gradual deterioration of performance and reduced service life of glass fibre-reinforced epoxy resin (GFRP) material in composite insulators. Therefore, it is necessary to analyse the moisture absorption characteristics of GFRP material and the evolution of damage to their internal interface properties. Moisture absorption tests on GFRP rod material used in composite insulators to obtain their three-dimensional diffusion coefficients are conducted. Atomic force microscopy was then employed to obtain the composite material system's fibre/matrix interfacial phase parameters. Furthermore, a finite element model incorporating representative volume elements with interfacial phases and a mesoscale transient moisture absorption finite element model for the composite material was established. Finally, the moisture absorption characteristics of GFRP material and the evolution of damage to the interfacial phase under thermal-humidity cycling conditions were investigated. The results showed that the diffusion coefficient along the fibre direction in GFRP material was higher than that in the perpendicular direction. The moisture diffusion finite element model, incorporating an anisotropic interfacial phase, fitted the anisotropic diffusion coefficients of GFRP material more accurately. As moisture invaded the GFRP material, the mismatch stresses continuously increased during the moisture absorption. Moreover, the non-uniform arrangement of fibres resulted in uneven distribution of moisture-induced stresses inside the material, leading to higher mismatch stresses in areas with dense fibre arrangements in the matrix. Prolonged high and low humidity cycles led to the development of micro-cracks, micro-porosity, and interface debonding along the fibre direction at the GFRP material interfaces, thereby affecting the anisotropic moisture absorption characteristics of the material. The findings of this study provide valuable insights into the mechanisms underlying the deterioration of GFRP material in composite insulator rods due to moisture degradation.
