In order to ensure the vibration safety of rotor systems in the next generation of aero-engines and reduce the impact of misalignment faults, the effect of support misalignment on the vibration characteristics of rotor systems under ultra-high operating speeds is investigated in this paper. Firstly, an analytical excitation model of the rotor systems under ultra-high operating speeds is established, considering the impact of the support misalignment. Then, based on the model of the misaligned combined support system, the dynamic model of the flexible discontinuous rotor support system with the support misalignment is presented. Subsequently, based on the established model, the effects of support parameters and support misalignment amounts on the vibration characteristics of the rotor support system are analyzed. Finally, experimental validation of the research findings is conducted. The research result shows that the support misalignment increases the vibration response of the rotor, reduces the vibration reduction efficiency of the combined support system, and consequently decreases the vibration safety of the rotor support system.
