Experimental evaluation and optimization of the heat pipes integrated thermoelectric generator using response surface methodology

In this study, integration of heat pipes with thermoelectric generators is proposed for the recovery of waste heat. Heat energy is transferred from a heat source to thermoelectric elements via heat pipes, enabling energy conversion. To dissipate excess heat from the system after conversion, additional heat pipes are positioned on the cold sides of thermoelectric elements. Cooling of the condenser sections of these heat pipes is facilitated using air flow provided by a fan. A novel approach in this study involves the innovative integration of heat pipes with thermoelectric generators. This integration provides a new pathway for optimizing waste heat recovery systems by combining advanced thermal management techniques with thermoelectric technology. Experiments conducted at different power inputs (12-42 W) and air velocities (0.4, 0.8, 1.2 m/s) determine the performance of the thermoelectric generator. Furthermore, a power usage efficiency analysis was conducted to discuss the applicability of the proposed method in electronics. At low air velocities, values below the ideal value of 1 were achieved. Experimental data were analyzed using response surface methodology to assess the impact of varying input parameters on the power output and efficiency of the thermoelectric generator. Optimization studies highlighted the importance of effectively cooling the cold side of thermoelectric elements. The highest power output and efficiency are achieved under conditions of 42 W power input, 1.2 m/s air velocity, and use of 4 heat sinks, yielding approximately 0.8 W and 2 %, respectively. Furthermore, the response surface methodology analysis indicated that the most significant effect on system outputs was the power input. Moreover, the results of this study lay the groundwork for future strategic advancements in thermoelectric generators, enhancing their role in sustainable energy solutions.