Multiple thermoelectric cogeneration system in an industrial thermal peeling press machine – Thermal modeling, case studies, and parametric analysis

Cogeneration systems, exploiting waste heat sources, have emerged as crucial solutions in decreasing energy consumption and mitigating CO2 emissions across diverse industrial domains. This study delves into the innovative integration of multiple waste heat recovery (MWHR) mechanisms with thermoelectric generators (TEGs) within industrial contexts, with a specific emphasis on harnessing exhaust gas heat. Through meticulous investigation, six distinct configurations of TEG placement covering three unique systems were examined to expose their influence on overall system efficacy. Findings clarify a deep correlation between TEG positioning and system performance, with TEGs strategically positioned in close to heat sources, particularly along the inner walls of exhaust pipes, demonstrating the most auspicious outcomes in terms of power generation. Furthermore, the study reveals notable metrics, including a maximum power efficiency of 0.11 W per TEG and a water heat flow rate peaking at 5114 W. However, a comprehensive analysis underscores the imperative for interpreting the primary mechanisms governing TEG placement's impact on system performance, alongside defining the practical implications of the observed power efficiency and water heat flow rate. These empirical insights underscore the transformative potential of WHR-TEG interactions in optimizing energy utilization within industrial ecosystems, highlighting the request for further research actions aimed at implementation strategies and sustainability benchmarks. © 2024 The Author(s)