Numerical investigation and design methods of the local buckling of WAAM stainless steel circular hollow section stub columns

3D printing is an advanced technology that has been used in biomedical and automotive engineering, and has raised a significant response in civil engineering. Wire and arc additive manufacturing (WAAM), a metal 3D printing technology, has prospective applications in steel construction because it can fabricate large-scale structural members at an acceptable cost and manufacturing efficiency. Fundamental studies are still urgently needed to realize its engineering application. However, due to the irregular geometric features, limited studies on the structural performance of WAAM components, particularly the numerical studies, have been carried out. To this end, a numerical investigation on the local buckling of WAAM stainless steel circular hollow section (CHS) stub columns under axial compression has been conducted and presented herein. The finite element (FE) models were established and validated against the existing experimental research. Parametric studies were subsequently carried out to broaden the cross-sectional resistance data pool using the developed FE models. The applicability of the cross-section design provisions specified in EN 1993-1-4:2006 + A2:2020, ANSI/AISC 370-21 and the continuous strength method (CSM) for the design of WAAM CHS was evaluated according to the experimental and FE results. Furthermore, a modified design method with improved accuracy was suggested.