Damage mechanism of proppant and conductivity reduction post fracturing in unconventional reservoirs

To investigate the impact of proppant embedding and crushing damage on the conductivity in unconventional oil and gas development, experiments on long-term conductivity under suspension injection of proppant were conducted on shale and tight sandstone samples. Based on elastic contact mechanics theory, finite element software (Abaqus) was secondarily developed to globally embed proppant meshes with cohesive elements, analyzing the dynamic changes involving proppant embedding, deformation, and crushing under different closure pressures. The results indicated that the conductivity of fractures is highly sensitive to closure pressure. When closure pressure increases to 40 MPa, the conductivity of shale damage exceeds 60% compared to 10 MPa. Larger proppants and shale reservoirs accelerate the decline in conductivity significantly, compared to tight sandstone. Combined with laser scanning and fractal dimension identification, the roughness of shale fracture (JRC48) was found to be much greater than that of tight sandstone (JRC37), leading to significantly higher stress concentration between proppants and shale, resulting in a smaller crushing ratio. Additionally, the deformation of shale and contacting proppant is significantly greater than in sandstone, resulting in a rapid decline in shale oil production. These findings provide theoretical guidance for ensuring effective inflow near oil wells, necessitating optimization of proppant injection sequence and placement concentration.