Energy absorption structure with negative stepped plateau force characteristics under quasi-static loads

The force-displacement curve is the key to determine the energy absorption performance. Customizing the forcedisplacement curve enables the design of more advanced and efficient energy absorption systems. In this paper, we introduce a negative stepped plateau force structure (NSPFS) design by combining crooked plate units with curved and straight combined cross-section (CSCC) units. First, the NSPFS is fabricated by using additive manufacturing technology, and a compression experiment is conducted to validate the design methodology. Then, a finite element model is developed and compared with the experimental results to verify its effectiveness. The peak force (PF) and mean crushing force (MCF) of the crooked plate unit are primarily controlled by wall thickness t1 and initial angle theta 1. When theta 1 = 1.146 degrees and t1 =1.0 mm of crooked plate unit, the lowest point of the plateau phase decreases by 84 % compared to the PF, and the ratio of PF to MCF is 4.9. When the PF of the crooked plate unit is greater than the PF of the CSCC unit, the structure has the characteristics of negative stepped plateau force. More phase plateau forces can be obtained when multiple NSPFS are compressed in series. When multiple NSPFS units are compressed in parallel, multi-phase continuous negative stepped plateau force can be achieved. Therefore, NSPFS allows for the customization of complex force-displacement curves through series and parallel design.