Effects of welding parameter on the microstructure and mechanical properties of friction stir-welded non-heat treatable alloy AA5083

A non-traditional friction stir welding (FSW) is used to joint the materials that are challenging to join together by utilizing the fusion welding processes. This study investigated the influence of the welding speed ratio (υ) to rotating speed (ꞷ) on the weld quality and found the relationship between mechanical qualities and welding peak temperature. With increase in (ꞷ/υ), there was a corresponding rise in peak temperature, leading to the expansion of both the nugget zone (NZ) and the softened region within the joint. As (ꞷ/υ) increased because of the increased heat, as a result in the joint hardness decreased. The joint ultimate tensile strength (UTS) increased with increasing (ꞷ/υ), then decreased, with the maximum value reaching 84.75% of the base material at a (ꞷ/υ) of 9.6. As a result of the low (ꞷ/υ), a flexural crack formed. In comparison to the base material, the thermos mechanically affected zone (TMAZ) and the nugget zone (NZ) showed greater impact strength. The impact strengths first increased and subsequently dropped with an increase in (ꞷ/υ). The tensile specimens’ fracture surfaces showed dimples, signifying a ductile mode of fracture. © 2024 Informa UK Limited, trading as Taylor & Francis Group.