Experimental Evaluation of Damping and Stiffness in Optimized Active Sport Utility Vehicle Suspension Systems

On a flat city road, the specificity of the suspension poses a challenge. Sport utility vehicles (SUVs) have less flexibility compared to regular cars, despite providing a firm grip on asphalt and concrete. Constant adjustments to the center of gravity of SUVs are necessary. Surprisingly, they are less reliable and stable in urban settings due to this characteristic. In this study, a mathematical model of the suspension system of SUVs based on the Newtonian approach is introduced and validated with data from experiments carried out by the MTS machine system on the mono-tube (oil/air) mixed damper element. The model accurately predicts the performance of this damper, commonly used in SUVs, across various operating conditions, including different frequencies. A coil spring element, serving as a passive suspension unit with this damper, is also tested experimentally under similar conditions. By integrating passive suspension elements with the active actuator, the proposed modified design reduces the power consumption needed for the actuator to function and ensures a certain level of reliability. The effectiveness and performance of the modified active suspension system in comparison to the traditional passive suspension system are assessed using three different strategies: hybrid PID-LQR, linear quadratic regulator (LQR), and proportional-integral-derivative (PID). The genetic algorithm is utilized to determine the optimal parameter values for each controller by minimizing a cost function, maximizing performance, and minimizing energy consumption. Simulation results demonstrate that the active suspension system controlled by the PID-LQR controller offers significantly improved ride comfort and vehicle stability compared to other systems. This suggests that the performance of the active suspension system is greatly enhanced by the combined application of the hybrid PID-LQR controller compared to other systems.