An intelligent decision method of quality risk in electromagnet assembly process based on digital twin and q-rung dual hesitant fuzzy number

In order to solve the problem of online risk analysis of assembly process, an intelligent decision-making method of electromagnet assembly risk based on Digital Twin (DT) was proposed. Firstly, a DT model of electromagnet assembly process is constructed, and the potential failure modes are collected in real time at the physical layer. Secondly, in the virtual layer, real-time potential failure modes are obtained through information synchronization and transmitted to the application layer. Then, in the application layer, the optimized Failure Mode and Effects Analysis (FMEA) method is used to analyze the risk of failure mode, and the risk value of failure mode is fed back to the virtual layer. In the improved FMEA method, the q-Rung Dual Hesitant Fuzzy Number (q-RDHFN) is used as the evaluation language. The weight of experts is calculated by Bidirectional Projection Method (BPM), and the comprehensive weight of risk factors is calculated by Best and Worst Method (BWM) method, entropy weight method and Criteria Importance Through Intercriteria Correlation (CRITIC) method. Finally, the physical layer is adjusted to reduce the probability and risk of failure mode occurrence. An example of risk intelligent decision making is given to verify the objectivity and practicability of the new method.