Functional performance of low-cost electronic yarn for E-textiles

The current work presents and discusses the design and performance qualities of braided electronic yarns for woven textiles to produce red light-intensity effects. The design process involves a simple encapsulation process with adhesive tape and a heat-shrinkable tube to secure stainless-steel conductive threads (SS-CTs) to the solder pads of light-emitting diodes. These are arranged in a series against two SS-CTs to provide single positive and negative terminals at both ends. Findings from the infrared images show that the heat distribution and dissipation of the stainless-steel conductive threads are insignificant in affecting the wear comfort of the electronic textiles on the human body. The washing test shows the robust nature of the braided electronic yarns even after 20 cycles of being subjected to high agitation and mechanical stress. A proof of concept illustrates the effectiveness of the study results, which calls on further research work to enhance the durability and flexibility of the braided electronic yarns and electronic textiles to ensure a higher level of wear comfort. These braided electronic yarns would find end applications for nighttime visibility of pedestrians, a situation that would improve the recognition of drivers for reduced collision.