A novel Al-alloyed press-hardening steel with superior mechanical and antioxidant properties

A novel Al-alloyed press-hardening steel (PHS) was developed, which exhibits excellent tensile, bending and antioxidation properties. Al is a ferrite-forming element that can hinder the formation of cementite and enhance the stability of austenite. The incorporation of Al not only induces the formation of ferrite within martensitic matrix but also enhances the stability of retained austenite (RA). The microstructure of novel steel consists of martensite, ferrite, and RA after press hardening. Investigations into the role of Al in RA development were supported by thermo-kinetic calculations. The simultaneous introduction of ferrite and RA into the martensitic matrix via tailored chemical compositions significantly enhances the elongation and bending toughness of the novel PHS. Additionally, Al can form a dense Al oxide at the bottom of oxide layer, resulting in the improved antioxidant properties. Compared to 22MnB5 steel, it is an exciting discovery as there is a significant improvement in total elongation and bending toughness of novel PHS without compromising strength. The novel PHS, with its exceptional balance of strength and ductility, will play a crucial role in reducing weight when it replaces the existing class 22MnB5 PHS in different structural components of vehicle bodies.