Jute/basalt fabrics in microcellulosic-filled epoxy composites for lightweight applications

For the production of lightweight, eco-friendly, and incredibly robust products, hybrid bio-epoxy composites stand out as an outstanding material choice in the manufacturing sector. This study focused on creating a composite, where in the epoxy resin infused with microcellulose fillers is reinforced by stacking four layers of basalt-jute-jute-basalt woven mats. The composite was made through the hand lay-up process, followed by the meticulous process of compression molding. The inclusion of microcellulose, sourced from the leaves of the Musa paradisiaca plant (MPPL), was a key component. The extraction of microcellulose from the MPPL involves alkali treatment, acid hydrolysis, bleaching, and slow pyrolysis. This micro cellulose was introduced to the layered composite in varying proportions (ranging from 0 % to 10 %). Subsequently, we carried out comprehensive tests in line with ASTM standards to assess the material's effectiveness with regard to thermo-mechanical properties and water absorption characteristics. The outcomes of these evaluations highlighted that the composite featuring a 5 % Musa paradisiaca plant leaf micro cellulose content within the basalt-jute-jute-basalt layers exhibited notably superior attributes in tensile strength (99.74 MPa), flexural strength (77.87 MPa), impact strength (40.27 kJ/m2), hardness (97 HRRW), and crystallinity index of 6.3 %. Furthermore, our investigation extended to the analysis of fractural morphology to understand the bonding behaviour and fracture patterns within the composite.