Use of vegetable oils as dielectric fluids for electrical discharge machining. A case study

Electrical discharge machining with solid electrodes represents an efficient solution to generate blind cavities with complex geometry. Vegetable oils represent an alternative to conventional dielectrics, which are considered harmful for the environment and human health. This study tested the feasibility of two widely used vegetable oils, sunflower and soybean, under intense machining of three alloys with application in aeronautic industry, aiming for high process productivity and a good surface quality. The results have revealed that vegetable oils are capable to ensure an improvement of the material removal rates that can reach up to 55.15 % compared to mineral oil. Also, the vegetable dielectrics allowed an improvement of surface quality for nonferrous alloys, up to a maximum of 19.70 %, whereas for the stainless steel, the mineral oil has provided a better surface finish.