Cryogenic assisted femtosecond laser ablation of polycrystalline diamond

Polycrystalline diamond (PCD) tools have gained popularity in machining industry ascribed to superior surface quality and durability at elevated temperature and abrasive forces. A major obstacle for high-speed PCD machining is the excessive heat production that transcend the heat dissipation capacity, resulting in reduced tool life and performance. Surface microstructures on PCD tools can improve thermal performance by increasing the heat transfer area and reducing the thermal contact resistance, therefore enhancement in durability and operation. Femtosecond laser processing is a non-contact, high precision and low thermal effect technique for creating superior quality microstructures. This study investigates the effects of cryogenic-assisted femtosecond laser processing in improvement of diamond microstructures quality. Initially the effects of different laser settings on the performance of the process were investigated by conducting single-factor experiments at ambient conditions. Later, the effects of cryogenic assistance on diamond irradiation, surface quality and chemical changes were investigated utilizing laser confocal scanning microscopy (LCSM), scanning electron microscopy (SEM) and Raman spectroscopy. Cryogenic laser ablation had no effect on the diamond removal rate, on contrary improved the surface quality by reducing the surface roughness and graphite disorderliness. This study reports superior surface quality finish for cryogenic assisted laser ablation than ambient conditions therefore it is recommended to irradiate PCD at low temperatures.