Investigation of the precipitation behavior and its role on creep deformation and failure mechanisms at high temperatures for a turbine disk alloy

The creep deformation behavior of a turbine disk alloy at high temperatures was studied, and the role of the multi-scale precipitates on the creep deformation and failure mechanisms was revealed. The turbine disk alloy shows a typical microstructure with the micron-scale MC carbides, submicron delta phase, together with nanoscale gamma '' and gamma' precipitates distributed in the matrix after hot working and aging treatment. The MC carbides are mostly formed from the solidification process due to enrichment of Nb in the inter-dendritic areas. The creep life decreases from 763.5 h to 5.7 h when the creep temperature increases from 953 K to 1023 K at 500 MPa. The fracture surfaces exhibit a transgranular fracture pattern accompanied with the formation of substantial microvoids. Slipping occurs in both unidirectional and bidirectional modes during deformation. The microvoids along the grain boundaries are generated through decohesion of delta precipitates from the matrix or the interaction between slip traces and grain boundaries. When the intragranular MC carbides interact with the slip traces, microcracks can be formed by particle fracturing. The dense distribution of particles along the grain boundaries will result in a significantly higher critical stress required for microvoid nucleation, whereas the non-coherent particles inside the grains, particularly the large size MC carbides, can decrease the critical shear stress for microcrack formation to as low as 88.9 MPa, thereby contributing to alloy rupture. For the coherent precipitates, a comprehensive strengthening effect of 389.12 MPa is achievable by the synergistic precipitation of gamma '' and gamma', which primarily serve to enhance and coordinate intragranular deformation during creep.