The effects of a CeO2 coating on the corrosion parameters of type 304 stainless steel

Coatings of CeO2 derived from inorganic sol-gel dispersions were applied to type 304 bright annealed stainless steel (British Standard 1449 type 304S31) coupons and subjected to heat treatments at 450 and 550 °C. The coatings, 0.5 μm thick, were transparent, adherent, and stable. The aqueous corrosion properties of the coated coupons in 1 molar NaCl were then studied by potentiodynamic polarization measurements and electrochemical impedance spectroscopy. The derived corrosion parameters were then compared with similarly heat-treated, uncoated 304SS coupons. The results indicate that the application of a CeO2 coating, heat treated at 550 °C, improves the corrosion rate as compared to an uncoated heat-treated coupon. The polarization curve for the 450 °C heat-treated, coated coupon showed passive behavior compared to transpassive for the uncoated specimen. The impedance spectrum data for the uncoated, as-received coupon could be modeled using a resistor in series with a parallel capacitor resistor combination “Randles” equivalent circuit. A coated coupon, heat treated at 550 °C, could be modeled using a more complex equivalent circuit involving a constant phase element, due to the CeO2 coating. Modeling of the impedance characteristics for the oxidized coupons required the addition of a second series element consisting of a parallel resistor capacitor combination to give a Chi square statistic fit of X2 < 5 X 10-4.