Influence of Mn on the solidification of Fe–Si–Al alloy for non-oriented electrical steel

Differential scanning calorimetry, thermodynamic calculations, and metallographic analyses were used for a determination of the solidification sequence in a Fe–2.42 %Si–0.5 %Al–0.94 %Mn alloy. For the prediction of the solidification process of the Fe–Si–Al–Mn alloy also a modified Scheil–Gulliver solidification model was used. According to the thermodynamic calculations the two-phase region in the selected Fe–Si–Al–Mn alloy is stable between 1,303 and 913 °C. The highest mass-fraction of the γ-phase is reached at 1,150 °C. With decreasing temperature the austenite retransforms into ferrite. In the temperature range where the thermodynamic calculations predict the existence of the two-phase region in the DSC curves, weak thermal events were observed. A post-exposure metallographic analysis revealed that the substructures in the ferrite microstructure indicate the γ → α phase transformation. This suggests consistency between the differential scanning calorimetry, the thermodynamic calculations, and the metallographic analyses.