Overview on the Prediction Models for Sheet Metal Forming Failure: Necking and Ductile Fracture

The formability of the material determines the amount of available deformation before failure and thus is important for the production of various structural components in industries. The workability of materials is commonly evaluated by different forms of failure models during sheet metal forming (SMF) processes. In order to provide a whole picture about the prediction models for SMF failure, necking-related formability and ductile fracture-related formability studies in SMF processes are systematically summarized, the applicability and limitation of each model are highlighted, and the link between forming limit diagram and ductile fracture criterion is pointed out. Conclusions about some critical issues on failure in SMF are made.