Impact of multi-lattice inner structures on FDM PLA 3D printed orthosis using Industry 4.0 concepts

The use of digital manufacturing for the construction of orthosis and prostheses has become common since the popularization of 3D printers and the advent of Industry 4.0. Furthermore, due to the fact that the manufacture of orthosis is interactive and for personal use, generic production is difficult. In this sense, the large-scale production of these products lacks of improvements, standardization of processes and production optimization. An aggravation of this is the recent social distance due to the COVID-19 pandemic, which makes the use of temporary orthosis made in 3D printers to have a recent growth. Parallel to this, the use of multi-lattice inner structures for internal structuring of prints has also been increasing and taking on a more consolidated form. This article aims to present the multi-lattice optimization as a solution to this problem, in order to reduce material waste while maintaining the mechanical behavior of printed parts.