The influence of build strategies in selective inhibition sintering (SIS)

Selective Inhibition Sintering of metal alloys (SIS-metal) has been proven effective in the additive manufacture (AM) of low resolution bronze parts. Recent advancements in the use of a high-precision inkjet print head represented an order of magnitude improvement in SIS-metal resolution. However, the fabrication of complex three-dimensional metallic parts required new SIS-metal compatible, cross-sectional image generation based on the part boundary profile. In the proposed study, five candidate layer-processing approaches were identified and validated for basic geometries. These approaches were chosen from previous research as well as preliminary investigations and were applied to a modified SIS-metal process for validation. The validation criteria were based upon the amount of powder waste produced, the ability to handle complex geometries, printing speed, extraction (post-processing) speed, and part integrity. Results are discussed for implementation of the five candidate layer processing approaches in the fabrication of basic shapes. A preliminary evaluation is presented for their use on more complex geometries. Two approaches were then chosen for the construction of more complex geometries, the results of which are presented.